Notes/Alterations on my pack:
- The pack weighs 15.0 oz. That is, 3 oz heavier than the instructions would suggest. I would guess this is a result of so much reinforcement on the seams and the extra pocket (see below).
- I don't have any velcro on the pack whatsoever, even though the instruction call for it multiple times. I don't like velcro because it gets stuck to things (clothing), things get stuck to it (dirt), and it slowly wears out.
- In lieu of velcroed access pockets in my shoulder straps and my waist belt, I stuck craft foam inside and sewed it permanently shut. I like the idea of using spare socks as padding, but couldn't get behind the idea of stashing different pieces of clothing inside my straps. What if I need my spare socks (while my socks are drying out in the mesh pocket), or my gloves? There goes my padding.
- In every backpack I've owned, there's always been a small (or smallish) zippered pocket where I can stash smaller items that I don't want to be stuffed in a stuff sack risking it slipping to the bottom of my pack. So I created one on the G4. A cordura zippered pocket, approximately 6" x 4" for my headlamp, chapstick, purification tablets, first aid, lighter, and a few other things.
- Approximate cost of my backpack was $50. $40 for the kit from quest outfitters, plus tax, a black zipper, and a giant 1000 yard extra spool of thread (I ended up reinforcing stress points a lot more than instructed, and I didn't want to switch to the alternate color thread quest provided). Other supplies I bought, but wouldn't consider in the cost of materials: a chalk pencil, seam ripper, tape measure, and sewing machine oil.
- I did not sew any lashing loops into the bag, except for one on the bottom. I find daisy chains much more useful, and sewed quite a few on the top. I also put two opposite daisy chains on the bottom of the bag for strapping a larger sleeping bag or extra bed roll to the bottom. I never plan to strap the sleeping bag to the bottom, but have freqently ended up doing so.
- You could definitely get away with the weight-saving mesh rather than the standard mesh. I was surprised to feel how rough and unflexible the standard mesh is. Would make for easier bunching on the outside pockets too.
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